Request a Quote
Design service

Fuel system & mobile fuelling station design

Fuel system design for mobile fuelling stations, fuel skids and storage tanks: 20 ft and 40 ft containerised stations, dual-compartment tanks with spill containment, Stage 1 vapour recovery and ATG integration, issued as GA, fit-out and fabrication drawings.

Experience includes the Emarat 40 ft mobile fuelling unit (42,600 L gross, commissioned in the UAE) and a Maser portable fuelling unit for a commercial fleet, from a track record of seven fuel station units and more than 25 tanks from 500 L to 60 kL. Zone layout drawings are based on the client’s area classification, and codes such as UL 142 and UL 2085 are applied as the project specifies.

Scope

Typical scope and deliverables

Delivered as a complete design package or as single deliverables, in your title block and formats.

Typical scope
  • 20 ft & 40 ft containerised stations
  • Dual-compartment tanks with spill containment
  • Stage 1 vapour recovery & ATG
  • Single & double-wall fuel tanks
  • Baffles, vortex breakers & hydrotest fixtures
  • Zone layout drawings based on the client’s area classification
Deliverables
  • Station GA & fit-out drawings
  • Tank & containment drawings
  • Zone layout drawings
  • Fabrication drawings
  • BOM
Standards

Relevant codes and standards

UL 142UL 2085IEC 60079ATEX 2014/34/EUADRTRAKHEES

Applicable codes depend on the project specification and agreed scope; listing a code does not imply certification.

Project experience

Related project experience

Projects delivered as lead/senior design engineer in previous roles.

Ref F-01Dubai, UAE

Emarat 40 ft mobile fuelling unit

Scope

Lead mechanical designer, from design through fabrication support and SAT.

Capacity
42,600 L gross
Codes & regs
UL 142 · UL 2085 · ADR
Systems
Dispenser, ATG, vapour recovery
Commissioned in UAEAll project experience →
Ref F-07Commercial fleet, UAE

Maser portable fuelling unit

Scope

Integration of Maser Italia fleet telemetry, explosion-proof dispensing and skid drip containment.

Integration
Maser Italia fleet console
Protection
ATEX Zone 1 · Ex-proof
Built & commissioned in UAEAll project experience →
Process

How a project runs

Seven stages from enquiry to documentation and handover.

  1. Enquiry & scope

    Scope review and deliverables list

  2. Design basis

    Fix codes, materials and design pressures

  3. Sizing & vendors

    Footprint sizing and datasheet checks

  4. 3D design & piping

    Frame, piping routing, valve access and CoG checks in SolidWorks

  5. GA, drawings & BOM

    GA, isometrics, weld details and cut lists

  6. Fabrication support

    Answers to queries and concession reviews

  7. Documentation & handover

    As-built updates; FAT/SAT support with test protocols as agreed

See each stage’s inputs, deliverables and review points →

Discuss your scope

Send your spec or tender and I reply within one working day. NDAs are available for confidential drawings.

Request a Quote